HORIZONTAL AUTOCLAVE MODEL NO. : GTA-004 A

Stand: SS 304 Round Pipe

Operation: Auto/Manual (As per customer requirement

Steam Generator: SS 316 L

Heating: immersion heaters

Other accessories: Steam trap, pressure switch, float switch , Temp Sensor ,Pressure Transmitter ,Pressure Gauge , Temp Gauge , Non return valve , type solenoid valves , Vacuum Pump etc.

Handling Accessories Basket: Fabricated with SS 304

Process With Printer: Reports are generated by the software for each and every cycle in Detailed report

Wheels: Adjustable to the floor

Working Pressure: Chamber& Jacket 2.5 kg/cm2

Hydro Test Pressure: Chamber 3.5 Kg/Cm2 & Jacket 4.0 Kg/cm2

Inner Chamber: Fabricated with SS 316 L

Jacket: Fabricated with SS 304

Design Temperature: 121 & 134 degree centigrade

Vacuum: 0-760 Hgm

Door: Door shall be fabricated from SS 304.
Maximum operator safety: –
· Process-lock to prevent opening of the door during the process.
· Process-lock to prevent the opening of the door after successful completion of the cycle

Insulation: The sterilization chamber should be insulated with minimum of 50-mm thick R. B. Glass Wool, which is held in place by an outer cover of SS 304.

Vacuum Break Filter: A 0.3-micron vacuum break Air filter is to be provided on the sterile side for pressure equalization after vacuum creation.

Piping Package: All process piping in contact with the chamber shall be fabricated from SS 304 with argon welding. All connections and fittings used are sanitary tri-clamp with silicone seals. All noncontact piping shall be fabricated from SS 304 with argon welding. All drain lines and exhausts to be connected to a drain manifold. The pipelines should have a 2% slope for full draining to prevent contamination. All pneumatic lines shall be polyurethane with aluminium die-cast connectors.

Valve Package: The process valves in contact with the chamber should be SS 304 contact parts with Teflon seat and triclamp connections. All non-contact valves should be SS 304 contact parts with Teflon seat. All automatic valves to be pneumatically actuated angle valves. The valves to be actuated by instrument air controlled via solenoid valves.

Steam Accessories: The jacket and chamber are to be provided with an over pressure safety valve. The chamber is to be provided with a steam trap.

Surface Finish: The inside of chamber and doors are to be finished to a surface finish better than 0.8 Ra value. All other noncontact parts are to be polished to a surface finish better that 180 grit.

Process Management System: The sterilizer is to be designed to perform a wide range of test and production programs to meet the latest regulatory requirements.

Temperature and pressure sensors: Two sensors to be provided; one inside the chamber and one at drain outlet. For accurate process control and recording, all sensors are connected to the PLC and Recorder. The system must have a least count of 0.10 C. A pressure transmitter to be connected to the chamber. The system should have a Pressure least count of 0.002 bars. All utility lines to be provided with a pressure switches for generating an alarm in case of utility failure.

Electrical Switchgear: The control cabinet to be provided with a main isolator for the three-phase supply and a separate switch for the control supply. The fascia of the control panel is provided with indication LED’s and switches for operation. All the switchgear :- Schneider

Process recording: dot matrix data printer for recording – date, time, process parameters, process status, etc shall be provided alarms with machine.

Control Panel Control: system to be provided user friendly HMI as a front end user interface. Following minimum attributes shall be provided
· RS 232 port for data communication.
· In-built Real Time Clock with date and time function.

Safety: The process management system shall be provided with a series of safety and alarm features are as follows:
· Cycle over.
· Too long time to create vacuum.
· Pressure Achieve.
· Utility Failure Alarm.
· No sharp corners should be present.
· No wielding edges.
· Low water level
· Jacket pressure over
· chamber pressure over

SIZE/LOAD